Rosa

TE, Run-Rate & Loss Accounting

Rosa is the performance truth agent for Manufacturing. It turns “we had a rough shift” into a clean TE story that operators, supervisors, and plant leaders can act on. Rosa standardizes run-rate targets by SKU and line, classifies losses (planned vs unplanned, speed loss, minor stops, quality holds, changeover loss, material starvation), and produces a tight narrative: what happened, why it happened, and what to do next. It doesn’t just calculate TE—it teaches it. The output is shift-ready: where minutes were lost, which losses were controllable, what changed versus normal, and which actions move throughput fastest. Built to support judgment, not replace it: your team owns the decisions, Rosa makes the performance data coherent, comparable, and operationally useful.

Primary Outputs

Typical deliverables

TE dashboards: TE by line/SKU/shift with standardized rate assumptions and comparable loss buckets

Loss accounting: categorized minutes with top drivers and controllable vs uncontrollable separation

Run-rate variance briefs: actual rate vs standard, with root driver hypotheses (equipment, staffing, material, settings)

Shift recap narratives: what happened, what changed, and the 3 actions most likely to recover throughput

Focus list: “top 5 losses to attack” by line with expected minutes back and the owner to close the loop

Standard work prompts: checks and routines tied to repeat losses (minor stops, changeover discipline, setpoints)

Core Capabilities

What it does

Standardizes TE math and run-rate targets by line/SKU so performance is comparable across time and teams

Classifies loss minutes cleanly (planned/unplanned, speed loss, minor stops, quality holds, changeovers, starvation)

Explains “why TE moved” with a clear driver narrative, not just charts and tables

Separates controllable vs uncontrollable losses so teams focus on the levers that actually move throughput

Surfaces repeat loss patterns by line/asset/shift and recommends standard work checks to prevent recurrence

Creates coaching-ready shift summaries that drive action, ownership, and follow-through

Operational Fit

How it’s used

Used By

Plant managers, production supervisors, CI/OpEx leaders, and line leads.

Used For

Daily direction setting, TE improvement, loss elimination prioritization, and shift performance coaching.

Typical Questions

What actually drove TE down (or up) this shift, and where did the minutes go?
Are we missing rate because of speed loss, micro-stops, changeovers, or downtime—and which is controllable?
What 3 actions will recover the most throughput fastest—and who owns each?

Agent Overview